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A. D. Rollett
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2017
Roles of texture and latent hardening on plastic anisotropy of face-centered-cubic materials during multi-axial loading
2017
A Comprehensive Comparison of the Analytical and Numerical Prediction of the Thermal History and Solidification Microstructure of Inconel 718 Products Made by Laser Powder-Bed Fusion

Abstract The finite-element (FE) model and the Rosenthal equation are used to study the thermal and microstructural phenomena in the laser powder-bed fusion of Inconel 718. A primary aim is to comprehend the advantages and disadvantages of the Rosenthal equation (which provides an analytical alternative to \FE\ analysis), and to investigate the influence of underlying assumptions on estimated results. Various physical characteristics are compared among the \FE\ model, Rosenthal equation, and experiments. The predicted melt pool shapes compared with reported experimental results from the literature show that both the \FE\ model and the analytical (Rosenthal) equation provide a reasonably accurate estimation. At high heat input, under conditions leading to keyholing, the reported melt width is narrower than predicted by the analytical equation. Moreover, a sensitivity analysis based on choices of the absorptivity is performed, which shows that the Rosenthal approach is more sensitive to absorptivity, compared with the \FE\ approach. The primary reason could be the effect of radiative and convective losses, which are assumed to be negligible in the Rosenthal equation. In addition, both methods predict a columnar solidification microstructure, which agrees well with experimental reports, and the primary dendrite arm spacing (PDAS) predicted with the two approaches is comparable with measurements.


2017
Data analytics using canonical correlation analysis and Monte Carlo simulation
2017
Preface to the Third Edition
2017
Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction
2017
Symbols
2017
Acknowledgments
2017
Appendix 1 - Texture
2017
Index
2017
References

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(412)268-3177
Email
rollett@andrew.cmu.edu

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